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Case Studies

Battery Recycling Plant PP and HDPE Chemical Storage, Piping, Chutes and Covers

Project Details

Title
Battery Recycling Plant PP and HDPE Chemical Storage, Piping, Chutes and Covers
Client
Turnkey Industrial Engineering
Project Number
Various
Location
WA
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In 2021, Turnkey Industrial, under contract to Nexus Recycling, commissioned a cutting-edge automotive battery recycling plant in Bibra Lake, Western Australia. This expansive facility is capable of processing up to 30,000 tonnes of batteries per annum, with an installed capacity of 50,000 tonnes per annum.

At the plant, batteries undergo a crushing process where key components and chemicals are separated and processed for reuse. The primary materials extracted include metallic lead, lead paste, and plastics. Before the commissioning of this plant, such batteries were processed in the Eastern States. The recycling process involves handling highly caustic liquids, which require corrosion-resistant piping systems, chemical storage tanks, and chutes/covers to safely convey and store these chemicals throughout the plant.

For this project, Fusion fabricated the following components:

  • 3 x PP-H Neutralization Tanks (Flat Bottom - Without Roof)
  • Design, supply, and fabrication of a 40kL HDPE (PE100) Chemical Tank
  • Go Between pipework (PP Spools) for the Neutralization Tanks
  • 20,000L HDPE Waste Water Tank
  • Recirculation Tank with baffles
  • 16kL HDPE Lime Slurry Mixing Tank and Lid
  • 60kL HDPE LOP Slurry Mixing Tank
  • HDPE Hood Replication
  • HDPE Spools and Tray
  • HDPE Chutes
  • Extensive Schedule 80 PVC pipework

This extensive list of fabrications underscores the complexity and sophistication of the plant's infrastructure, ensuring safe and efficient processing of automotive batteries and their highly corrosive components.

We would like to extend our gratitude to Turnkey Industrial for their collaboration on this project. Fusion looks forward to the opportunity of working together again on future ventures, further advancing the field of battery recycling and sustainable technologies.

Fabricated Covers / Guards / Chutes

Fusion fabricated machine guards / covers and chutes for the recycling plant made from sheet HDPE. 
Find out more about Fusion's Fabrication Capabilities

Fabricated Chemical Storage Tanks

Fusion fabricated a range of chemical storage tanks made from sheet polypropylene and high density polyethylene to safely store corrosive media at the site.
Find out more about Fusion's Fabricated Chemical Storage Tanks

Piping Assembly & Supply

Fusion supplied Schedule 80 PVC and pre-fabricated PP, as well as HDPE, spools for conveying media throughout the recycling plant.
Find out more about these industrial piping systems
Interested in Fusion's plastic fabrication services for your next project?
LOCATIONS
73 Bushland Ridge
Bibra Lake WA 6163

18 Woomera Place
Archerfield QLD 4108

OPEN
Mon - Thurs 8:00 - 4:30
Fri 8:00 - 4:00

Bureau Veritas ISO 9001 Certification Logo
Fusion Plastics and Fusion Piping Pty Ltd are ISO 9001 certified companies