Ensuring the safety of personnel and promoting operational efficiency are top priorities in industrial facilities such as processing plants, mine sites, recycling centres, and food and beverage production facilities. It is essential to adequately cover machinery and ensure that conveyors, chutes, hoppers, and launders function without spillage. These measures not only improve efficiency but also protect staff and the environment from potential hazards. One effective solution to these requirements is industrial plastic fabrication. Fusion specialises in custom manufacturing machine guards, conveyor covers, chutes, launders, and hopper liners, providing robust and reliable solutions that promote both safety and efficiency.
Machine guards can be made from yellow HDPE, which offers excellent protection for mechanical equipment. The material's inherent colour eliminates the need for coatings that can peel off over time. Using plastic sheets to fabricate conveyor covers, chutes, hoppers, and launders results in smooth, solid walls that reduce material buildup and adherence. Additionally, plastic's corrosion resistance and lighter weight compared to steel make installation easier and more efficient. Fusion has provided these custom-fabricated items to clients seeking long-term, low-maintenance solutions for safe and efficient material transfer.
Conveyor covers are essential in preventing material spillage and protecting machinery. They create a barrier that keeps the materials contained within the conveyor system, reducing the risk of accidents and environmental contamination. By using HDPE, these covers are not only lightweight and easy to install but also resistant to corrosion and wear, ensuring durability and longevity. To learn more, read our case study in the link below.
Chutes are used to transport materials from one point to another using gravity. They are critical in various industries, including mining and food processing, where the efficient movement of materials is necessary. HDPE chutes offer a smooth surface that minimises material buildup, reducing maintenance needs and enhancing operational efficiency. To learn more, read our case study in the link below.
Liners are protective layers installed inside chutes, hoppers, and other equipment to enhance durability and reduce wear. HDPE liners are particularly effective as they provide a smooth, non-stick surface that prevents material adherence, thereby reducing the frequency of maintenance and prolonging the equipment's lifespan.
Launders are channels or troughs that convey liquids or slurry materials in industrial processes. They play a vital role in ensuring materials' smooth and efficient transfer. HDPE launders are preferred due to their resistance to corrosion and abrasion, which are common issues in handling liquids and slurries.
Hoppers are containers used for holding and dispensing materials in industrial settings. They are essential in ensuring the controlled flow of materials into processing systems. HDPE hoppers offer the advantage of being lightweight, easy to clean, and resistant to corrosion, making them ideal for use in various industrial applications.
Machine guards are barriers designed to cover machinery and ensure operator safety. HDPE machine guards are highly effective as they provide robust protection without the risk of corrosion. Their yellow colour enhances visibility, ensuring that the guards are easily noticeable and reducing the risk of accidents.
Motor covers are protective covers designed to shield motors from environmental elements and potential damage. HDPE motor covers are lightweight, durable, and resistant to corrosion, making them an excellent choice for protecting motors in harsh industrial environments. To learn more, read our case study in the link below.
The growing focus on enhancing safety and efficiency within industrial and commercial operations reflects a commitment to protecting people and the environment, while also safeguarding valuable assets. By shielding machinery and employing smooth, rigid, corrosion-free materials for conveying and moving materials, we can reduce wastage, enhance efficiency, lower maintenance costs, and ensure staff safety. This trend is propelling the increased adoption of HDPE and other plastic materials in the fabrication of industrial components.
For a gold mine in the North Eastern Goldfields of Western Australia, Fusion fabricated conveyor covers from HDPE. These covers ensured that the materials being transported remained contained within the conveyor system, reducing spillage and improving operational efficiency.
Fusion provided HDPE liners to fit client-supplied steel launder frames, enhancing their durability and reducing maintenance needs. The smooth surface of the HDPE liners prevented material buildup, ensuring efficient operation and prolonging the lifespan of the launder frames.
Fusion can manufacture custom-fabricated items from client-supplied designs and drawings. Additionally, our team of engineers and site staff can assist in the design process, collaborating with clients from the initial concept through fabrication and installation. This partnership ensures tailored solutions that meet specific needs and deliver optimal performance and longevity.
Fusion's comprehensive services include:
Clients often have questions about our site services. Here are some common queries and our responses:
Q: What types of projects can Fusion handle? A: We handle both small and large-scale projects, from installing dosing panel pipework to multi-kilometre pipeline installations.
Q: How does Fusion ensure quality and safety in its projects? A: We adhere to stringent QHSE standards, with staff holding certifications in various welding techniques and safety protocols.
Q: Can Fusion provide custom solutions for unique project needs? A: Yes, we offer custom-made plastic items and tailored solutions to ensure perfect fit and functionality for your project.
Common problems that clients encounter include pipeline blowouts or the need for system upgrades. We address these issues through expert repairs, modifications, and comprehensive site inspections, ensuring minimal disruption and enhanced system performance.
Fusion's expertise in custom fabricating hoppers, launders, and mine chutes from high-quality industrial plastics enhances safety and efficiency in various industrial settings. Our commitment to quality and client satisfaction drives us to deliver solutions that protect people and the environment while maintaining seamless operations. Contact us today to discuss how we can support your next project with our comprehensive fabrication services.
