When undertaking industrial projects, having a reliable partner for site services can make a significant difference. Fusion provides a comprehensive range of site services, which include design, fabrication, installation, and onsite maintenance. Our team also has the capacity to fabricate site components such as chemical storage tanks, chutes, launders, and chemical dosing cabinets. Irrespective of the size of your project, our team is ready to deliver quality, efficiency, and adherence to safety standards.
When undertaking industrial projects, having a reliable partner for site services can make a significant difference. Fusion provides a comprehensive range of site services, which include design, fabrication, installation, and onsite maintenance. Our team also has the capacity to fabricate site components such as chemical storage tanks, chutes, launders, and chemical dosing cabinets. Irrespective of the size of your project, our team is ready to deliver quality, efficiency, and adherence to safety standards.
Your journey with us often begins by engaging our in-house design and engineering teams based in Perth and Brisbane. We then work closely with you to develop optimal solutions for your chemical storage or conveyance needs. From single and dual wall tanks with top access platforms to pipe spools, chutes, launders, and chemical dosing cabinets, our designs adhere to stringent DVS standards, guaranteeing longevity and functionality.
Examples of design solutions we can provide:
Whether your project requires pre-fabrication at one of our facilities or on-site fabrication, Fusion has you covered. Our plastic fabricators are skilled in a multitude of welding techniques, including butt (poly), extrusion, socket fusion, IR, and electrofusion welding, as well as glue jointing services. We leverage our knowledge and experience to deliver practical, long-lasting solutions to clients throughout Australia and abroad. This means we can provide effective and durable solutions no matter where you are.
Our plastic fabricators are experts in:
Fusion's site services department is well-equipped and highly experienced to handle various installation tasks at your site. Our services include running HDPE pipelines, installing chemical storage tanks, solvent cement jointing of chemical processing pipework, fitting fabricated chutes into plant processes, and lining launders at mine sites with HDPE.
We’ve worked at numerous sites, including:
At Fusion, we believe that no job is too small. We approach small-scale projects with the same dedication and precision as more complex ones. Whether it's installing dosing panel pipework, replacing damaged plastic piping components, or upgrading existing systems for improved longevity, we handle each task with care. Moreover, we take the extra step to assess sites and recommend upgrades to enhance the lifespan of your systems, guaranteeing optimal performance well into the future.
When it comes to managing large-scale industrial projects, we bring a wealth of experience and expertise to the table. With our comprehensive resources and skilled team, we're fully equipped to handle projects of any size with confidence and efficiency. Our commitment to delivering top-quality results drives everything we do, ensuring that your needs are met with precision and excellence.
In this project, Coogee Chemicals expanded its Chlor Alkali plant in Kemerton, WA. We installed complex CPVC piping systems showcasing our expertise in large, intricate installations. We pre-assembled CPVC Schedule 80 piping for direct integration at our Bibra Lake facility, using large steel frames with GRP flooring. Our team joined UPVC as well as CPVC Schedule 80 piping with solvent cement and conducted butt-welding for HDPE SDR11 piping.
Curious about the precision required for industrial piping installations? Check out our Case Study all about installing CPVC piping systems at Coogee Chemicals' Chlor Alkali plant.
Fusion Plastics collaborated with Enviropacific to install pipework and storage tanks for a temporary water filtration plant at Sydney Water's Nepean Water Filtration Plant in NSW. We fabricated an 80kL plastic tank with seismic anchor plates and lifting lugs, and our site team installed 355mm HDPE gravity-fed raw water lines and connected various process pipelines. We're grateful to Enviropacific and Sydney Water for this opportunity.
Discover more about our comprehensive site services and detailed project capabilities by visiting our website.
In collaboration with Roadline Civil and the Water Corporation, Fusion installed 12km of 560mm HDPE pipe for Broome's wastewater and water upgrades. This project allowed for all wastewater to be treated at Broome's North Water Resource Recovery Facility, enabling the closure of the South Facility. This closure helps protect the environmentally significant Roebuck Bay.
Want to learn more about this project? Visit our website for all the details.
The Water Corporation, Western Australia's primary drinking water supplier, urgently required site butt welding services to install a temporary 2km white-jacketed, 355mm HDPE bypass feed pipeline. Fusion Plastics' site services team swiftly mobilised, expertly fabricating pipe spools and butt welding the pipeline from the dam to the dosing plant. Our longstanding partnership with the Water Corporation highlights our reliable support for WA's water treatment facilities.
Discover more about our successful projects and specialised services on our website.
Fusion's recent ISO certification is a big deal for us. It shows our commitment to quality and safety. This certification means our products and services meet international standards, giving our clients peace of mind about the safety, reliability, and longevity of our work. Our focus on documentation and auditing standards helps us deliver exceptional services, even in remote and challenging environments across Australia.
Learn more about the significance of our ISO certification in our latest blog, “Fusion Levels Up with Triple ISO Certification”. Explore how our commitment to quality and safety benefits our clients.
We don't just focus on new installations; we also provide reliable repair services for pipelines and fabricated plastic tanks. Our team manages a range of repairs, ensuring minimal downtime and swift functionality restoration. Additionally, we offer modifications and upgrades to existing systems to improve their performance and durability.
Thorough site inspections are crucial for successful projects. Our trained staff can assess the scope of your project, measure pipe spooling and fabrication needs, and ensure that custom-made plastic items and connectivity fit perfectly the first time. This proactive approach minimises errors and optimises project outcomes.
Safety and quality are at the core of what we do. Our team undergoes comprehensive inductions to meet client requirements and can perform various test welds, including destructive testing for butt welding and peel testing for electrofusion. Our staff holds certifications in:
This ensures that all projects meet the highest standards of compliance and reliability.
We offer end-to-end project management services to ensure every aspect of your project is handled with expertise and precision. For instance, our management of the Coogee project involved comprehensive oversight, quality supporting documentation, and traceability, showcasing our capability to deliver complex projects successfully.
Our engineering team works closely with the site service team to provide necessary support throughout the project. This includes providing detailed engineering drawings tailored to meet client specifications and project needs. This collaboration ensures that all projects are executed flawlessly, from planning to completion.
Fusion's comprehensive site services offer unparalleled expertise and reliability for your industrial projects. From supply and installation to project management and engineering support, we are your trusted partner in delivering high-quality, safe, and efficient solutions. Reach out to us today to discuss your specific needs and see how we can help you achieve your project goals.
Clients often have questions about our site services. Here are some common queries and our responses:
Q: What types of projects can Fusion handle? A: We handle both small and large-scale projects, from installing dosing panel pipework to multi-kilometre pipeline installations.
Q: How does Fusion ensure quality and safety in its projects? A: We adhere to stringent QHSE standards, with staff holding certifications in various welding techniques and safety protocols.
Q: Can Fusion provide custom solutions for unique project needs? A: Yes, we offer custom-made plastic items and tailored solutions to ensure perfect fit and functionality for your project.
Common Problems and Solutions
Sometimes, clients encounter challenges like pipeline blowouts or the need for system upgrades. We address these issues through expert repairs, modifications, and comprehensive site inspections, ensuring minimal disruption and enhanced system performance.
